Precision Encapsulation.
Engineered For Accuracy.
Consistent clinical outcomes rely on exact fill weights. Partner with our Tarpon Springs facility for high-speed Size 00 and Size 1 encapsulation, accommodating both simple single-ingredient fills and complex multi-compound formulas with 1,000-unit minimums.
The Encapsulation Advantage.
Advanced machinery and strict protocol checks designed to guarantee uniform dispersion and target weights per capsule.
Pre-Blend Homogenization
An accurate capsule begins before it hits the machine. We utilize specialized V-blenders to thoroughly homogenize active botanicals and excipients, ensuring every single capsule contains the exact ratio of ingredients specified on your label.
Shell Versatility
We stock and run high-quality Size 00 and Size 1 capsule formats. Choose from standard bovine gelatin shells, premium HPMC (Vegetarian/Vegan) shells, or request delayed-release and custom-colored variants to match your brand identity.
Accessible Scale
Don't lock up your cash flow in 50,000-unit minimums. We support scaling brands with initial production runs starting at just 1,000 bottled units, allowing you to iterate formulations and test market viability quickly.
Built For Clinical
Capsule Matrices.
From dense, highly-compressed mineral salts to lightweight, fluffy botanical extracts, our encapsulation lines are calibrated to handle the unique flowability and density of diverse raw materials.
Nootropics & Cognition
Precision-dosed micro-ingredients like L-Theanine, Alpha-GPC, and potent mushroom extracts (Lion's Mane, Cordyceps) where milligram accuracy is essential for neurological effect.
Vitamins & Minerals
High-density encapsulation of heavy mineral carriers like Magnesium Glycinate, Zinc, and complex multi-vitamin matrices requiring strict uniform suspension.
Herbal Botanicals & Adaptogens
Expert management of sticky or hygroscopic herbal extracts (like Turmeric and Ashwagandha) using compliant, natural flow agents to ensure consistent machine output.
The Encapsulation Workflow
Ingredient Homogenization
Active materials and excipients are V-blended to guarantee uniform distribution across the entire batch.
Automated Encapsulation
High-speed machinery separates, fills, and closes Size 00 or Size 1 shells while continually auditing fill weights.
Polishing & Bottling
Capsules are de-dusted, polished, and run through optical counting machines into PET or HDPE packer bottles.
Sealing, Coding & Dispatch
Hermetic induction sealing, lot coding, and direct transfer to 3PL fulfillment or pallet dispatch.
Request Capsule Quote
Submit your ingredient formula, target capsule count per bottle, and expected unit volume below. Our Tarpon Springs team will evaluate bulk density and issue an official production estimate.
Explore Our Digital Resources:
Raw Material Library →
Inspect 300+ standardized extracts, vitamins, and functional powders for encapsulation.
Production Forecast Tool →
Model batch yields, reorder lead times, and unit cost sensitivities online.
Main Facility Portal →
Return to the TRG Supplements homepage to view all manufacturing capabilities.